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In laser drilling, one challenge is to achieve a high drilling quality in high aspect ratio drilling. Ultra-short pulsed lasers use different concepts like thin disks, fibers and rods. The slab technology is implemented because of their flexibility and characteristics. They bring together both advantages and deliver high pulse energies at high repetition rates. Materials with a thickness > 1.5 mm demand specialized optics handling the high power and pulse energies with adapted processing strategies, integrated in a machine setup. In this contribution, we focus on all the necessary components and strategies for drilling high precision holes with aspect ratios up to 1:40.
Smart ultrafast laser processing with rotating beam – Laser micro drilling, cutting and turning
(2021)
Current micro drilling, cutting and turning processes are mainly based on EDM, milling, stamping, honing or grinding. All these technologies are using a tool with a predefined geometry that is transferred to the working piece. In contrast the laser is a highly flexible tool, which can adapt its size very fast by changing only a software setting. Thanks to the efforts in laser development during the last years, stable ultrafast lasers with sufficient average power and high repetition rates became industrially available. For using as many pulses as possible, a cost-efficient production demands for innovative processes and machining setups with fast axes movement and special optics for beam manipulation. GFH has developed a helical drilling optics, which rotates the beam up to 30.000 rpm in a very precise circle and allows furthermore to adjust the diameter and the incidence angle. This enables the laser to be used for high precision drilling and cutting and also for micro turning processes.